The industrial ultrasonic cleaning machine has high cleaning efficiency. It can remove dirt even in small gaps, rusty and moldy parts that are difficult to clean, and can clean a wide range of parts, large or small. Therefore, it has become one of the most widely used cleaning machines in the market.
The main mechanism of the industrial ultrasonic cleaning machine is to use the cavitation effect, acceleration effect and direct flow effect of the ultrasonic wave in the liquid medium to play a direct or indirect role on the dirt in the parts placed in the liquid medium, so that the dirt is continuously dispersed, emulsified and peeled, and finally achieve the purpose of cleaning the parts.
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Product model: | ED40-30 | Ultrasonic power:: | 500W |
capacity: | 30L (10 heads) | heating power: | 600W |
Inner groove size: | 500*300*200mm | Overall dimensions: | 530*325*325mm |
Number of vibrator: | 15个 | Inner groove material: | 304 stainless steel |
Function: | Custom excitation digital drive, power + time + temperature adjustable + frequency sweep + temperature protection function | time: | 1-99995 (adjustable) |
Grid spacing: | 10*10mm | Frequency: | 40KHZ |
The industrial ultrasonic cleaning machine has high cleaning efficiency. It can remove dirt even in small gaps, rusty and moldy parts that are difficult to clean, and can clean a wide range of parts, large or small. Therefore, it has become one of the most widely used cleaning machines in the market.
The main mechanism of the industrial ultrasonic cleaning machine is to use the cavitation effect, acceleration effect and direct flow effect of the ultrasonic wave in the liquid medium to play a direct or indirect role on the dirt in the parts placed in the liquid medium, so that the dirt is continuously dispersed, emulsified and peeled, and finally achieve the purpose of cleaning the parts.
Details of the three main cleaning and cleaning functions of the industrial ultrasonic cleaning machine:
1、 Cavitation and cleaning effect of ultrasonic cleaning: the mechanism is that the ultrasonic wave will be projected into the liquid in the form of high-frequency conversion in which the compression force and the applied pressure intersect each other more than 20000 times per second in the liquid medium. When the compression force occurs, the phenomenon of vacuum core group bubbles will occur in the liquid medium due to the pressure reduction. At the same time, the vacuum group bubbles will also be crushed by the compression force, and a huge impact force will be generated at the moment of compression. These impact forces will directly act on the dirt on the surface of the cleaning object, and finally peel it off and separate it to achieve the purpose of cleaning.
2、 Rectilinear flow cleaning effect of ultrasonic cleaning: the phenomenon that the ultrasonic wave propagates in the liquid medium will cause the liquid to flow in the propagation direction is called the rectilinear flow effect of ultrasonic wave. If the intensity of the ultrasonic wave is large enough, the direct flow phenomenon in the industrial ultrasonic cleaning machine can be seen directly, and it flows perpendicular to the vibration surface. The direct flow can act on the oil dirt on the surface of the cleaned object, so that it is continuously stirred and finally dissolved in the liquid medium to achieve the purpose of removing the oil dirt.
3、 Acceleration cleaning effect of ultrasonic cleaning: the acceleration generated by the liquid particles being pushed by the action of ultrasonic in the liquid medium. If the industrial ultrasonic cleaning machine with high frequency is used, the cavitation effect will not be significant. At this time, the cleaning mainly depends on the ultra precision cleaning of the dirt by the acceleration of the liquid particles due to the action of the ultrasonic wave.
Product cleaning steps
1. Open the lid and add water (fill the water tank with more than 2 / 3)
2. Add corresponding cleaning agent according to the object to be cleaned and the stain to be removed
3. Stir the cleaning agent evenly
4. Put in the cleaning items (it is better to soak them before washing)
5. Set time and temperature according to product requirements
6. After washing, disconnect the power supply, pour out the sewage and clean and maintain the tank with a dry rag
Maintenance points:
1. Please keep the machine clean and cut off the power when not in use.
2. The machine may cause damage to electronic components and circuits in the high temperature environment. Please keep away from the heat source.
3. Avoid storing the machine in a humid environment.
4. Please put the cleaning machine back into the package after use to ensure the dust and moisture-proof effect.
In the daily production and operation of the factory, disputes such as quality problems and return claims of mechanical parts and components are closely related to the cleaning of parts and components. The traditional cleaning process can not meet the requirements of product quality. Ultrasonic cleaning is a new technology, which can greatly improve the grade of products and improve production efficiency. The cleaning principle is as follows:
Principle of ultrasonic cleaning: ultrasonic cleaning is transmitted to the cleaning liquid through the conversion of ultrasonic transducer into high-frequency vibration. The ultrasonic waves radiate forward in the cleaning liquid, which makes the liquid produce tens of thousands of small bubbles. These small bubbles form and grow in the negative pressure area formed by the longitudinal propagation of ultrasonic waves, and close rapidly in the positive pressure area. This phenomenon is called "cavitation effect". When the bubbles are closed, they can generate an instantaneous high pressure of 1000 atmospheres, like a series of small "explosions" that constantly impact the surface of the workpiece, causing the dirt on the surface of the workpiece and the gap to peel off quickly, so as to achieve the purpose of cleaning the workpiece.
Advantages of ultrasonic cleaning: ultrasonic cleaning has good effect, high cleanliness, fast cleaning speed, no manual contact with cleaning agent, safe and reliable, and can clean the gap, concave convex surface and deep hole, without damage to the surface of the workpiece, saving heat, cleaning agent, site and labor.
Superior to conventional cleaning: especially for mechanical parts with complex, uneven and blind holes on the workpiece surface, and products with high precision, such as clocks, electronic components, circuit boards, etc., ultrasonic cleaning can achieve very ideal results. At present, we are in contact with industries that apply ultrasonic cleaning, such as glasses, watches, plastics, glass, machinery, electronics, jewelry, medical treatment, hardware, bearings, hydraulic pressure, aviation, ceramics, chemical fiber, electroplating pretreatment, etc., which can be said to involve all aspects of modern industrial products. Ultrasonic cleaning has shown great advantages and will gradually replace traditional cleaning methods.