5 things to consider before choosing an ultrasonic cleanerDate: 2022-09-06Number: 306
The ultrasonic cleaner can handle a variety of pollutants; it can remove dirt from any type of object. The choice of ultrasonic cleaning machine tools is very important; especially ultrasonic cleaning equipment. Not every ultrasonic cleaning machine is the same, you should choose the right equipment to meet the specific needs of the company. Before purchasing an ultrasonic cleaning machine, buyers should determine their ultrasonic cleaning needs and objectives.
Clean part size
Ultrasonic cleaning machine cleaning of large items or parts when. Large items should be fully measured and made available to the manufacturer so that suitable tanks can be assigned to them.
Clean the target
Ultrasound is the most thorough cleaning process known to science. As a result, this approach is used in countless applications around the world today. The use of ultrasonic cleaning machine and manual cleaning methods, cleaning parts of the time is greatly reduced. The result is a significant increase in production while reducing cleaning costs.
Use the correct basket/shelf
The Ultrasonic transducer inside the water tank shall not be touched by the cleaned articles. Parts baskets should be used and selected specifically for cleaning applications. Any component or basket that comes into contact with the Ultrasonic transducer will eventually cause corrosion or scratches on the surface of the component. Even if the package is made of stainless steel, once corrosion occurs, corrosion will follow and over time will destroy the integrity of the transducer package. The damage can not be repaired and the transducer package will eventually need to be replaced.
The ultrasonic cleaning machine produces heat energy when it is in operation. Heat increases during cleaning due to the friction of cavitation activity generated in the cleaning container. An increase in temperature is unavoidable. A heater is required to heat the cleaning solution to the desired starting temperature. They are also essential for cleaning contaminants such as carbon oil and grease residues. High temperatures help to break down these contaminants to better facilitate the cleaning process.
Generator tunability and wave scanning
Wave scanning is used in almost all cleaning situations and is recommended. By dispersing various frequencies of different wavelengths, wave scanning effectively eliminates the active and dead zones in the cleaning tank. This allows for a more uniform and efficient cleaning of all parts, especially those with complex details. An ultrasonic cleaning machine equipped with a wave-sweep does not require a degassing mode, since the accelerated degassing of the solution can be achieved by using the wave-sweep.
Ultrasonic frequency and power
Most ultrasonic cleaning machines operate between 28 and 120 KHz. In the lower frequency, the formation of larger cavitation bubbles, has a greater cleaning capacity. They can remove hard surface contaminants, but their high clean energy is not suitable for soft materials or precision parts. Typical items that can be cleaned using these systems are hard metal work parts, glass, jewelry, electrical wiring, and medical equipment. Ultrasonic cleaners are most commonly used at frequencies between 38 and 40 KHz because they are well suited for most commercial and industrial cleaning applications. The power generated by the ultrasonic cleaner should be able to handle the most difficult cleaning applications for the customer. The controls on the ultrasonic generator allow the operator to turn down the power when cleaning finer objects, so there is no need to purchase a power small cleaner.